Twinning, recrystallization and plastic deformation

October 17, 2011

[1] Highly mobile twinned interface in 10 M modulated Ni–Mn–Ga martensite: Analysis beyond the tetragonal approximation of lattice

L Straka et al

The huge strains that Ni–Mn–Ga magnetic shape memory alloys can achieve are usually described in a tetragonal unit cell approximation of a five-layered modulated (10 M) crystal structure. Here we analyze the impact of a slight orthorhombic and monoclinic distortion of the 10 M structure in Ni50.2Mn28.3Ga21.5at.% single crystal. Combining dedicated experiments to probe the microstructure, structure and mechanical properties with calculation using elastic continuum theory, we prove the existence of fine a/b-laminates within modulation macrotwins of the order of 100 micrometers in size. This complex twin microstructure containing a Type II macrotwin interface is associated with an extraordinarily low twinning stress of between 0.05 and 0.3 MPa, while Type I twins exhibit twinning stress of about 1 MPa. The findings provide important guidelines for designing the martensitic microstructure for more efficient actuators.

[2] An analytical description of overall phase transformation kinetics applied to the recrystallization of pure iron

B B Rath and C S Pande

Experimental studies of recrystallization in deformed single crystals of pure iron are described. The results are used to analyze various parameters associated with the time evolution of the volume fraction of the growing phase during phase transformations in this system associated with the phenomena of nucleation and growth. In addition, using the experimental results, the phenomenon has been modeled by a new approach which may provide a different, and possibly more precise, description of the kinetics of the process. The proposed analytical approach uses easily measured metallographic parameters, obtained from a systematic two-dimensional surface examination, to provide a detailed description on the time dependence of nucleation, nucleation rate, growth rate and interfacial migration and compared with the classical approach based on Kolomogrov formalism.

[3] Plastic deformation mechanisms of fcc single crystals at small scales

C Zhou et al

Three-dimensional (3-D) dislocation dynamics simulations were employed to examine the fundamental mechanisms of plasticity in small-scale face-centered cubic single crystals. Guided by the simulation results, we examined two distinct modes of behavior that reflect the dominant physical mechanisms of plastic deformation at small scales. We found that the residence lifetimes of internal dislocation sources formed by cross-slip decrease as the system size decreases. Below a critical sample size (which depends on the initial density of dislocations) the dislocation loss rate exceeds the multiplication rate, leading to the loss of internal dislocation sources. In this case nucleation of surface dislocations is required to provide dislocations for deformation and the “starvation hardening” mechanism becomes the dominant deformation process. When the sample is larger than a critical size multiplication of internal dislocation sources provides the dominant mechanism for plastic flow. As the strain is increased the rising dislocation density leads to reactions that shut off these sources, creating “exhaustion hardening”.

[4] Dislocation density evolution and interactions in crystalline materials

P Shanthraj and M A Zikry

Dislocation density-based evolution formulations that are related to a heterogeneous microstructure and are physically representative of different crystalline interactions have been developed. The balance between the generation and annihilation of dislocations, through glissile and forest interactions at the slip system level, is taken as the basis for the evolution of mobile and immobile dislocation densities. The evolution equations are coupled to a multiple slip crystal plasticity formulation, and a framework is established that relates it to a general class of crystallographies and deformation modes. Specialized finite element (FE) methodologies have then been used to investigate how certain dislocation density activities, such as dislocation density interactions and immobilization, are directly related to strain hardening and microstructure evolution. The predictions are validated with channel die compressed (CDC) experiments, and are consistent with inelastic deformation modes of fcc metals.

[5] Growth of dislocation clusters during directional solidification of multicrystalline silicon ingots

B Ryningen et al

Highly detrimental dislocation clusters are frequently observed in lab-scale as well as industrially produced multicrystalline silicon ingots for solar cell applications. This paper presents an investigation of dislocation clusters and how they develop over the whole height of a pilot-scale ingot. A 12-kg ingot, cast in a pilot-scale directional solidification furnace using a standard slip cast silica crucible and standard coating containing silicon nitride powder, was studied with respect to dislocation clusters. Dislocation clusters originating from grain boundaries were identified and followed from an early stage to the top of the ingot. One possible model for growth and multiplication of the dislocations in the clusters during solidification where slip on the View the MathML source〈1 1 0〉 system must be allowed is described in detail. Another possible mechanism is also discussed.

[6] Appearance of dislocation-mediated and twinning-induced plasticity in an engineering-grade FeMnNiCr alloy

A Geissler et al

By comparing the microstructural and texture evolution with tensile stress–strain response of an Fe–24Mn–7Ni–8Cr (mass%) alloy, a slip-dominated deformation process and, at a later stage of deformation, twinning-induced plasticity are observed. The occurrence of deformation twinning is texture sensitive and occurs only in the 〈1 1 1〉 fibre texture component. Based on these experimental observations, a model is presented, which reflects an orientational and configurational peculiarity of face-centred cubic stacking faults bordered by two Shockley partials. With this model, the onset point of stacking fault growth, i.e. movement of the leading partial and stopping of the trailing partial, is evaluated. This point reflects the formation of twins in the sense that a twin is regarded as an arrangement of stacking faults on every consecutive slip plane. Furthermore, based on the tensile test results, a model-compatible description of the mechanical behaviour is shown and a reasonable stacking fault energy of about 8 mJ m−2 is calculated for the onset of partial dislocation breakaway, i.e. the onset of deformation twinning.

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